Capabilities

Our Manufacturing Capabilities/Processes Include

MIG, TIG, and RESISTANCE welding systems.

Conveyor driven powder coat and electro-deposition painting processes.

Six plastic injection molding machines from 100 tons to 750 tons.

Hydraulic presses for assembly and piercing operations.

Packaging with integrated large case packaging equipment.

Palletizing using high speed stretch wrapping equipment.

Shipping and receiving via four dedicated bays.

Press Brake.

Tube bending, forming and fabrication.

Tube end finishing equipment.

Tapping, Stretch forming, PEM-Serts, Sanding, Media Blasting, Rivetting.

CNC Machining Center.

Assembly lines/work centers meeting highest quality standards, with the most consistency possible.

Plastic component decorating.

Machinery and Equipment

Plastic Injection Molding:*

Shot size Oz. Platten Size (HxV) Distance Between Tiebars (HxV) Min. - Max. Mold Thickness
Engel 100 Ton 8.30 27.95 x 22.05 Tiebarless 9.84 - 27.56
Engel 110 Ton 6.00 24.00 x 24.00 14.96 x 14.96 5.90 - 14.96
Engel 165 Ton 9.17 25.19 x 27.16 16.14 x 16.14 5.905 - 16.142
Nissei 400 Ton 40.00 46.90 x 46.90 28.60 x 28.60 14.80 - 30.30
Engel 750 Ton 172.00 64.30 x 66.735 45.00 x 45.00 24.02 - 48.03

* All dimensions shown in inches.

Painting:**

Envelope (WxH) Equipment Colors
Nordson Horizon 400 Powder Booth 38" x 48" 6 Automatic Guns/2 Manual Guns Any color
PPG Electro-Coating 30" x 30" Anionic Acrylic, Conveyorized PowerCron220, Black, 60 Deg. Gloss
TORRID Baking Oven 144" Wide x 144" Long Continuous Chain Driven
GUSPRO Cleaning Oven 40" x 48" GO-484040
Pretreatment, 5 Stage 36" x 36" Iron Phosphate/DI water rinse N/A

** Auto Chain Driven @ 14Ft. Per Min. Max.

Presses:

Bed (LxW) Stroke
Allsteel 95 Ton Press Brake 12 Foot Variable to 6" Stroke @ 6" per Minute
Neff 7 Ton Hydraulic Press 13.5" x 7" Variable to 7" Stroke @ 153" per Minute
Neff 3 Ton Hydraulic Press 13.5" x 7" Variable to 7" Stroke @ 425" per Minute

Tube Bending:

Model Capacity Note
Pines Vertical 3T 1-1/4" Round x 0.065" Wall Mild Steel
Pines Horizontal Mandrel Bender #3 5-1/2" Round x 0.095 Wall Mild Steel
Pines Horizontal Digital Dial-a-Bend V #3 5-1/2" Round x 0.095 Wall Mild Steel
Star Bend CNC Interpolation/Mandrel 450 CN6GI 1-3/4" Round x 0.118" Wall Mild Steel
Langbow Vertical Double Bender TM38-2M 1-1/2" Round x 0.080" Wall Mild Steel; Min. Centers of Radius 7-3/4"

Metal Forming:

Model Capacity
AIM 3D, CNC Wire Bender AFC8 5/16" (8mm) Diameter
Finn-Power Swager P32X 0.393" - 3.500"
SOCO End Finisher EF-PV/52 3/4" - 2" Diameter
Custom Tube Reducer/Expansion Custom Made 3/8" - 1-1/2" Diameter
SOCO Cut Saw Various 5" Diameter

Machining:

Model Capacity
CNC Hass Vertical Mill Mini-Mill X- 16", Y-12", Z-10" Tool Changer - 10 Tools
FPS Multi Grinder/Sander MG5000 N/A
Drill/Tapping Machines Various 1/2" Diameter

Welding:

Model Capacity
Motoman Robotic MIG Welder XRC2001/UP6 6 Axis
MIG Welders Millermatic 252 Steel, Chromaloy 4130r
TIG Welders Star Power 304C-CC/CV Aluminum, Titanium
Spot Welder Rocker Type Controlex 50 KVA - 24" Throat

Decorating/Packaging:

Model Capacity
Heat Transfer Foil/Label Machines Cassco 6" x 6"
Skin Packaging Machine Shanklin 16" x 24"
"L"-Bar Sealer RBS 16" x 20"
Poly-Bagging Machines HS100 Excel Auto Bagger
Wulftec Stretch Wrapper WCRT 200 52" Wide x 68" Long x 95" High